Complete solution for battery tray production
Fill supplies innovative complete solutions and links complex processes without losing sight of the overall efficiency. Intelligent controllers are designed to simplify the tasks of the operator. The many years of experience in implementing large-scale projects make Fill a competent and reliable partner.
Robots convey the cleaned and pre-picked parts from individual goods carriers to the production system. Here the necessary processes for manufacturing a battery housing are carried out:
Sub-assemblies are pre-machined and welded, add-on parts fitted, and intermediate machining performed. All weld seams can be inspected and then reworked manually if necessary. In this way, the sub-assemblies are turned step-by-step into a finished battery housing by welding and finishing operations, inserting joining and assembly elements, and checking the quality. Apart from handling individual parts, sub-assemblies, and finished battery housings within the system, the robots – some running on linear axes – perform a wide variety of joining tasks. Almost all process steps are implemented by Fill itself, with the necessary know-how based on our many years of experience. With the implementation of our digital products CYBERNETICS PRODUCE and CYBERNETICS ANALYZE, not only do we ensure the quality of the part and its components (traceability), but also the high productivity of the entire system.
- High level of automation throughout – low personnel costs
- Control console with visualization of all system states
Our systems are adapted individually to customer requirements.
Depending on component complexity and required numbers of parts, various levels of automation can be achieved.