SYNCROMILL D

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The machining center 

The Fill SYNCROMILL D machining center represents the best solution for applications involving high-precision machining of large-volume workpieces, such as side members, front and rear axle carriers, chassis components, structural vehicle parts, and battery trays. 

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Fill Machine Engineering Dallinger Friedrich | © Fill
Friedrich Dallinger Head of Competence Center Metal Machining Technology
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The concept

The variable positioning of the rotary table (A-/B-axis) allows a wide range of different machining operations to be covered. As well as short chip-to-chip times, the laterally positioned tool magazine also facilitates excellent accessibility. 

The SYNCROMILL D can be interlinked with upstream or downstream processes and adapted to meet specific customer requirements. Workpiece-specific clamping fixtures and conveyor systems may also be used.  

The SYNCROMILL D is available as a single (D11) or a dual machine (D22). 

Features 

  • Short chip-to-chip times 
  • Rigid structure for high machining capacity 
  • Large operating range with small footprint 
  • Ideal for loading from the front and above 
  • Specific tool clamping technology 
  • High machining accuracy 
  • High level of dynamics 
  • Tool weight up to 25 kg 
  • SYNCROMILL D22: cost and space savings thanks to common media technology 
  • Machine, process and automation from a single source 

Customer components 

Chassis part, subframe, longitudinal member, structural component, battery housing, cross car beam, etc. 

Specifications

Travel X / Y / Z (mm)

1600 / 850 / 700

Speed X / Y / Z (m/min)

100 / 75 / 105

Acceleration X / Y / Z (m/s²)

≤ 10 / 11 / 18

Number of spindles

1

Tool interface

HSK63 / HSK80 / HSK100

Chip-to-chip time (VDI 2852) (sec)

≥ 3,6

Travel X / Y / Z (mm)

2000 / 850 / 700

Speed X / Y / Z (m/min)

100 / 75 / 105

Acceleration X / Y / Z (m/s²)

≤ 10 / 11 / 18

Number of spindles

1

Tool interface

HSK63 / HSK80 / HSK100

Chip-to-chip time (VDI 2852) (sec)

≥ 3,7

Travel X / Y / Z (mm)

1600 / 850 / 700

Speed X / Y / Z (m/min)

100 / 75 / 105

Acceleration X / Y / Z (m/s²)

≤ 10 / 11 / 18

Number of spindles

1

Tool interface

HSK63 / HSK80 / HSK100

Chip-to-chip time (VDI 2852) (sec)

≥ 3,6

Travel X / Y / Z (mm)

2000 / 850 / 700

Speed X / Y / Z (m/min)

100 / 75 / 105

Acceleration X / Y / Z (m/s²)

≤ 10 / 11 / 18

Number of spindles

2

Tool interface

HSK63 / HSK80 / HSK100

Chip-to-chip time (VDI 2852) (sec)

≥ 3,7

Specifications subject to change. 

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