SKI PRODUCTION LINE
Base grinding machine with stone
Automatic base sanding machine
Milling machine with servo angle adjustment
Side milling machine for raw skis
Tip/tail top edge deburring machine
Control console
Tip/tail milling machine
Tip/tail sanding machine
Side sanding machine
Deburring/Scotch machine top edge
Lateral cutting machine
Edge finish machine for running surface
Edge finish machine for steel edge
Polishing machine für steel edges at running surface
Deburring machine for tips/tails
Deburring machine for steel edges
Base grinding machine with stone
To productThis standard machine permits grinding of the ski base from the tip to the tail in a run-through procedure. The ski is transported fully automatically through the machine with the tip pointing forwards.
Components
- Loading system with integrated buffer for 50 skis and transfer to the next station.
Automatic base sanding machine
To productThis standard machine permits sanding of the ski base from the tip to the tail in a run-through procedure. The ski is transported fully automatically through the machine with the tip pointing forwards.
Milling machine with servo angle adjustment
To productThe production machine for rough or finish-milling of the ski sides. Due to a stable swivel bearing and servo motor technology, a dynamic milling pattern can be achieved in a run-through procedure. The ski is transported fully automatically through the machine with the tip pointing forwards.
Components
- Loading system with integrated buffer for 50 skis and transfer to the next station.
Side milling machine for raw skis
To productThe production machine for rough or finish-milling of the raw ski sides in a run-through procedure. Due to a stable swivel bearing and servo motor technology, a dynamic milling pattern can be achieved. The ski is transported fully automatically through the machine with the tail pointing forwards.
Components
- Loading system with integrated buffer for 50 skis and transfer to the next station.
Tip/tail top edge deburring machine
Automatic deburring machine for the top edge area at the tip and tail of the ski with two sanding belts in a run-through procedure. The ski is transported horizontally and fully automatically through the machine with the tip pointing forwards.
Control console
Control console for production line with Siemens PLC and IPC.
Tip/tail milling machine
Milling machine for milling off the lateral raw overhang on the raw ski in the tip and tail area in a run-through procedure. The ski is transported horizontally and fully automatically through the machine with the tip pointing forwards.
Tip/tail sanding machine
To productSanding machine for lateral processing of ski tips and tails. The ski is transported fully automatically through the machine with the tip or the tail pointing forwards.
Side sanding machine
To productSanding machine for the efficient processing of side edges.
The ski is transported fully automatically through the machine with the tip or the tail pointing forwards.
Deburring/Scotch machine top edge
Automatic deburring/scotch machine for the top edge at the alpine skis in a run-through procedure. The ski is transported fully automatically through the machine with the tip pointing forwards.
Lateral cutting machine
Automatic machine for cutting the ABS sidewalls on the alpine ski in a run-through procedure. The ski is transported fully automatically through the machine with the tip pointing forwards.
Edge finish machine for running surface
To productPrecision grinder for edge tuning on the running surface of the ski. A precise edge geometry is achieved by tangential grinding. The precise angle geometry of the steel edge is an important factor for optimal skiing characteristics in a run-through procedure. The ski is transported fully automatically through the machine with the tip pointing forwards.
Edge finish machine for steel edge
To productPrecision grinder for edge tuning on the side edge of a ski in a run-through procedure. A precise edge geometry is achieved by tangential grinding. The precise angle geometry of the steel edge is an important factor for optimal skiing characteristics. The ski is transported fully automatically through the machine with the tip pointing forwards.
Polishing machine für steel edges at running surface
Machine for polishing the steel edges at the running surface in a run-through procedure. The ski is transported horizontally and fully automatically through the machine with the tip pointing forwards.
Deburring machine for tips/tails
Machine for deburring the steel edges in the tip and tail area in a run-through procedure. The ski is transported horizontally and fully automatically through the machine with the tip pointing forwards.
Deburring machine for steel edges
Deburring machine for the longitudinal area of the steel edge at the alpine the ski in a run-through procedure. The ski is transported fully automatically through the machine with the tip pointing forwards.
Fill grew up with ski production technology. For more than 50 years, Fill has been developing and supplying system technology – from individual components through to skis or snowboards ready for sale. The technology has been continuously adapted to market requirements. The systems are characterized by robustness and an associated long service life.
The product range
Component prefabrication
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Curtain coating of surfaces
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Component milling of plastics and Titanal
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Wood core production systems
Press area
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Resin application systems
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Press automation
Ski blank machining
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Projection machining with bandsaws, circular saws, and milling machines
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Sidewall milling
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Tip/tail grinding
Premachining
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Belt grinding of edges
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Ski base belt grinding
Finishing
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Ski base stone grinding
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Ski base structure grinding
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Edge tuning and polishing
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Edge breaking
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Washing and drying
Finalizing and packing
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Numbering and labeling
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Checking and pairing
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Binding plate assembly
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Corrosion protection application
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Ski base waxing
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Packaging
Features
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Quick type changes thanks to electronic control consoles
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Reduction in personnel costs thanks to high level of automation
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Robust machine design and associated long service life
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Quality assurance in ongoing process
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Short cycle times per ski
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Integration of existing systems and third-party systems
Specifications
Shortest cycle time per ski (sec)
15
The machine is designed according to customer-specific requirements.
We define the resulting technical data in collaboration with the customer.