SHUTTLEFORMENTRÄGER

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THE EASILY ACCESSIBLE MOLD CARRIER 

This mold carrier has been developed specifically for processes requiring ease of access to lower tools with large surface areas (e.g., PUR introduction into the open tool, insertion and removal of wide components, etc.). The lower tool can drive to several stations, whereat each one station is provided for operating the lower and upper tool halves. The production of glass fiber PUR components is a frequent case of application .

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Wilhelm Rupertsberger Head of Competence Center Plastics
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The concept

The lower tool is mounted on the shuttle wagon that is moved in andout by electric motor. The upper tool is attached on the upper clamping platen, which can be swung out towards the operator forimproved operability. 

In the clamping process, the lower tool moves under the upper tool.The two clamping surfaces are interconnected using a pin locking system. Clamping force is applied by a hydraulic cylinder. 

Features

  • High clamping forces 

  • Access to the lower tool from three sides and free accessibility from above 

  • Both tool halves can be operated simultaneously 

  • Creation of different process stations 

  • Simple tool replacement by retracting the entire tool 

  • Low overall height 

  • Operation without foundation ditch 

Specifications

Clamp length min./max. (mm)

2,000/3,200

Clamp depth min./max. (mm)

1,250/2,200

Opening width min./max. (mm)

400/2,200

Number of stationsmin./max.

2/5

Shuttle stroke travel time (sec/station)

6

Clamping forcemin./max. (KN)

2,000/4,000

Separation forcemin./max. (KN)

200/600

Tool weight max. (kg)

12,000

Upper tool weight max. (kg)

6,000

Tool swivel range (°)

60 (top), 80 (bottom)

Swivel speed (°/sec)

15

Electronic controller

Siemens Simatic S7

Interface

Profibus

Tool functions

Tool replacement system

Twin shuttle mold carrier

Swing out lower tool

Technical specifications subject to change.

Contact request

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