POLYAMID CASTING SYSTEM
Automatic polyamid casting system
Fill develops customer-oriented production systems for casting polyamide panels. The design of the mold carriers is determined by the casting process and the tool concept. Automation is provided mostly by industrial robots.
We plan and integrate appropriate modules for machining and quality assurance. This allows high-quality panels to be created in different sizes and thicknesses.
Polyamid casting system
The concept
The basis of the system is a hydraulic clamping unit in which plate tools are mounted. A displacement/pressure-dependent hydraulic controller compensates for the shrinkage that occurs during polymerization and produces a dimensionally accurate semi-finished part.
The parts are removed by robots using a mounted vacuum gripper.
Robot-guided trimming of burrs and overflows as well as space for optical quality control are contained in an automated system.
Various options for stacking in combination with cooling plates are possible.
Features
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Easy accessibility
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Hydraulic control axes
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Part removal with robot
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Robot guided trimming
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Individual stacking patterns
Specifications
Min./max. panel lengths (mm)
2,000/3,000
Min./max. panel widths (mm)
1,000/1,300
Min./max. panel thicknesses (mm)
8/150
Panel parallelism (mm)
±0.3
Max. panel weight (kg)
420
Max. tool temperature (°C)
160
Max. closing force (KN)
1,600
Max. separation force (KN)
30
Electronic controller
Siemens Simatic S7
Interface Profibus
Profibus/Profinet
Technical specifications subject to change.