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Fully automatic production system for particle foam components

Fill provides tailor-made system concepts for producing components from particle foam, including surface layers and functionalization. From vaporless pre-foaming by means of IR radiation through to the fully tested final component, the entire process chain can be represented here. From the material producer through to toolmaking, we ensure correct selection of the supply chain in our role as general contractor. In this process, Fill works with all the renowned companies and institutes in the industry. Issues such as sustainability, resource conservation, and energy efficiency are just as important in system planning as the possibility of complete digitalization. This means that you always have your production under control, while also protecting the environment.  

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Fill Machine Engineering Rupertsberger Wilhelm | © Fill
Wilhelm Rupertsberger Head of Competence Center Plastics
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The concpet

Everything form a single source

You have the component, we have the production solution.  

Together we define the requirements for the production system in a performance specification. If necessary, potential partners and suppliers are already involved at this early stage. The result is a system concept tailored precisely to your needs. Fill then prepares a quotation based on the performance specification released by you.  


  • Planning security  

  • Efficient component production  

  • Energy-efficient  

  • Resource-saving  

  • High flexibility  


System sizes


Overall size, length/width (mm)


Electronic controller

Siemens Simatic S7-1500



Complete digitalization 

Connection to a control system for data recording 

Automatic material feeding system for the raw material 

Buffer store 

Admixing of binder material 

Automatic mold filling system 

Automatic inlaying of surface layers and inserts 

Automatic removal system 

Cooling zone 

Quality control (density, weight, geometry, NDT) 


The machine is designed according to customer-specific requirements.
We define the resulting technical data in collaboration with the customer. 

Contact request

We would like to put you in touch with a competent contact person for your request. Just a few pieces of information are enough for us to be able to help you in the best possible and timely manner.

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