PRODUCTION SYSTEM FOR PARTICLE FOAM COMPONENTS
Fully automatic production system for particle foam components
Fill provides tailor-made system concepts for producing components from particle foam, including surface layers and functionalization. From vaporless pre-foaming by means of IR radiation through to the fully tested final component, the entire process chain can be represented here. From the material producer through to toolmaking, we ensure correct selection of the supply chain in our role as general contractor. In this process, Fill works with all the renowned companies and institutes in the industry. Issues such as sustainability, resource conservation, and energy efficiency are just as important in system planning as the possibility of complete digitalization. This means that you always have your production under control, while also protecting the environment.
Production of lightweight components
IR-pre-foaming
The concpet
Everything form a single source
You have the component, we have the production solution.
Together we define the requirements for the production system in a performance specification. If necessary, potential partners and suppliers are already involved at this early stage. The result is a system concept tailored precisely to your needs. Fill then prepares a quotation based on the performance specification released by you.
Features
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Planning security
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Efficient component production
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Energy-efficient
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Resource-saving
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High flexibility
Specifications
System sizes
Customer-specific
Overall size, length/width (mm)
Customer-specific
Electronic controller
Siemens Simatic S7-1500
Interface
Profibus/Profinet
Complete digitalization
Connection to a control system for data recording
Automatic material feeding system for the raw material
Buffer store
Admixing of binder material
Automatic mold filling system
Automatic inlaying of surface layers and inserts
Automatic removal system
Cooling zone
Quality control (density, weight, geometry, NDT)
Packaging
The machine is designed according to customer-specific requirements.
We define the resulting technical data in collaboration with the customer.
Contact request
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