Fill Linear Casting Line | © Fill
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The linear casting line

The Fill LINEAR CASTING LINE is a robotic casting line for up to four casting machines arranged in line for the production of aluminum parts using the gravity casting, tilt casting or rotacast casting method.

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Fill Machine Engineering Rathner Thomas | © Fill
Thomas Rathner Head of Competence Center Foundry Technology
Fill Machine Engineering Wuehrer Anita | © Fill
Anita Wührer Sales Assistance Competence Center Foundry Technology
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The concept

performed by a third robot that is also positioned on a linear axis.

The following work steps can be performed full automatically:

  • Core feeding
  • Insertion of the indivual cores or core packages
  • Pouring of the molten aluminum
  • Casting removal
  • Casting discharge or direct depositing of the parts on a cooling rack



  • Fully automated robot casting line
  • Two, three or four casting machines in stationary arrangement
  • Double-die machines also possible
  • Simple linking to cooling systems or to downline installations for e.g. decoring or raw part machining
  • Casting, core insertion and part removal robots can be installed on either the upper or lower linear axis, depending on the number of casting machines and the casting method



Cast workpiece

aluminum die casting

Production rate (castings/hour)

> 40 (depending on the casting method)

Dimensions L / W / H (mm)

23.000 / 9.000 / 7.000

Overall weight (kg)


Core turntable

available for single or double core pallets

Part discharge

Fill tray conveyor or directly into an interconnected system

Melting furnace

integration or separate supply possible

Casting station equipment

up to 20 cooling circuits, dedicated hydraulic blocks for different casting machines, gas technology for die heaters

Ladle blow-out and emergency deischarge station


Automatic ladle heating


Automatic gripper changing

possible for fast product changes

Automatic core feeding

Installation of the cooling rack directly downline of the casting line

Specifications subject to change. 

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