GIGACAST MACHINING SYSTEM
Deburring and Grinding System
Standard Machining Center SYNCROMILL D
Fitting Add-on Parts
Quality Inspection
Automation
Deburring and Grinding System
Flexible and robust
Our state-of-the-art deburring and grinding systems are specially designed for large-volume aluminum components and offer an ideal combination of flexibility, precision and efficiency. Perfectly tailored to the requirements of a wide range of industries, they guarantee fast and thorough processing - even for complex geometries.
Deburring and grinding systems from Fill offer you maximum flexibility thanks to adaptable tools and programs that enable you to process a wide range of component sizes and shapes.
Perfect edge quality ensures maximum functionality and aesthetics.
Efficient processes with automated sequences reduce throughput times and increase productivity. Our solutions are robust and durable, as they are specially designed for continuous use in demanding production environments. Minimal material loss and reduced energy consumption also promote sustainability.
Standard Machining Center SYNCROMILL D
Universal, space-saving & efficient
The SYNCROMILL D machining center represents the best solution for applications involving high-precision machining of large-volume gigacast workpieces, such as e.g. front and rear underbodies, battery trays, structural vehicle parts, or tailgates. These workpieces have become particularly important in recent years.
The variable positioning of the rotary table allows a wide range of different machining operations to be covered. The tool magazine positioned above the machining area allows a short chip-to-chip time as well as a flexible number of machining tools and geometries.
The SYNCROMILL D can be interlinked with upstream or downstream processes and adapted to meet specific customer requirements. Workpiece-specific clamping fixtures and conveyor systems may also be used.
Fitting Add-on Parts
Process-reliable and fast
Structural components and battery trays frequently have to be equipped with the widest variety of fasteners and add-on parts. Bushes, threaded sleeves, blind rivet nuts, and stud bolts must be reliably separated, loaded, welded, or mounted.
To ensure a reliable, quick solution of these tasks, we collaborate with all the renowned manufacturers of connecting elements.
Quality Inspection
Testing provides security
A key component of a production system is the assurance of the quality. Depending on customer requirements, both an optical inspection and a leak test can be carried out and their results can be analyzed and evaluated.
Brushing and deburring establishes technical cleanliness. These important process steps make the workpieces ready to install. The quality inspection is completed with the final measurement.
Automation
Flexible solutions for manipulation tasks
Standardized systems as well as special solutions are
employed in the automation of production systems. This combination guarantees flexible solutions for virtually every manipulation task.
High speeds, precise positioning, product-specific gripping devices, and an ingenious master control system make Fill systems so efficient.
The flexible machining system
Continuous changes in markets and components make the machining and automation of megacast and gigacast die castings a major challenge. Fill offers highly efficient SYNCROMILL machine tools for the process, with ideal clamping and tooling concepts and specifically tailored automation components.
The concept
For optimum yield, we define the use of highly flexible, driverless transport systems (FTS) as well as robot or portal solutions. Retooling for the implementation of future components is already taken into account in the system concept.
The machine is designed according to customer-specific requirements.
We define the resulting technical data in collaboration with the customer.
Components
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