Fill Flexible Conveyor Systems | © Fill
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The flexible transport system

Different process and handling times necessitate flexible transport options for mold carriers and tools. The additional requirement  of rapid tool replacement underlines this development from Fill. Modular construction allows various logistics concepts adapted to your available space. Several PUR processes possible in one system. 

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Fill Machine Engineering Rupertsberger Wilhelm | © Fill
Wilhelm Rupertsberger Head of Competence Center Plastics
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The concept

The transport carriages travel with heavy-load rollers on steel plates. The carriage is guided horizontally over rollers. Traction is provided by a large dimensioned friction wheel drive. 

Energy is transmitted via a contact conductor; the control signals via WLAN. The modular construction of the carriageways allows an  extension of the system: 

  • Straight sections 

  • Curve sections 

  • Points – electrically activated 

  • Service stations 

Collisions are impossible due to equipment in accordance with safety requirements. 


  • Variable modes of operation - timed or continuous 

  • Different process and handling cycles possible 

  • System performance is almost independent from process time 

  • Mold carrier/tool replacement takes place without production shutdown 

  • Standardized interfaces allow a flexible variety of applications (respectively use of various models) 

  • Simple control signal exchange via WLAN 

  • Enhancement option in the event of changes to production rates, due to modular construction 

  • Stable operated carriers on the floor 


Payload min./max. (kg)


Platform length (mm)

up to 3,500

Platform width (mm)

up to 2,500

Platform height min./max. (mm)


Wheel center distance (mm)


Track width (mm)


Max. speed (mm/sec)


Max. acceleration (mm/sek²)



Siemens Simatic S7



Technical specifications subject to change.

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