Fill Double Casting Place | © Fill
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The double casting place

The Fill DOUBLE CASTING PLACE is a highly flexible robotic casting cell requiring a minimum of space for the casting of aluminum parts using the gravitiy casting, tilt casting or rotacast casting method.

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Fill Machine Engineering Rathner Thomas | © Fill
Thomas Rathner Head of Competence Center Foundry Technology
Fill Machine Engineering Wuehrer Anita | © Fill
Anita Wührer Sales Assistance Competence Center Foundry Technology
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The concept

The casting machines are supplied with molten metal by a robot located under the steel structure. Core insertion and part removal are performed automatically by two robots positioned above the casting robot.

The media technology for the two casting stations is located immediately to the side of the casting machines.

The following work steps can be performed fully automatically:

  • Core feeding
  • Insertion of the individual cores or core packages
  • Pouring of the molten aluminum
  • Casting removal
  • Casting discharge


  • Fully automated robot casting cell
  • Two casting machines in stationary arrangement
  • No robot required on the seventh axis
  • Prepared for various casting methods
  • Operation of the casting machines and core provisioning by a single operator possible
  • Expansion possibilities to include automatic core feeding or automatic part dicharge

Cast workpiece

aluminum die casting

Production rate (castings/hour)

> 20 (depending on the casting method)

Dimensions L / W / H (mm)

10.000 / 9.000 / 5.000

Overall weight (kg)


Core turntable

available for single or double core pallets

Part discharge

Fill tray conveyor

Dosing furnace

integration or separate supply possible

Casting station equipment

up to 20 cooling circuits, dedicated hydraulic blocks for different casting machines, gas

technology for die heaters

Ladle blow-out and emergency deischarge station


Automatic ladle heating


Automatic gripper changing

integrated for fast product changes

Automatic core feeding

Automatic part discharge or integration into a conveyor system

Specifications subject to change.

Folder Foundry Technology.pdf

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