CYBERNETICS ANALYZE
CYBERNETICS ANALYZE
The analysis platform for entering and storing all relevant machine parameters of a SYNCROMILL or other machines made by Fill. With the help of edge computing and modern software architecture, the required evaluations and analyses can be activated and deactivated again at any time. Via a connection to the Fill Cloud, analyses can be carried out across different machines and plants, and the algorithms can be continuously improved.
The concept
With CYBERNETICS ANALYZE, you can analyze both the condition and the efficiency of machines and processes for production, maintenance and planning. With the help of intelligent learning algorithms and artificial intelligence, you can continuously improve the quality and efficiency of SYNCROMILL machining centers.
Features
- Machine data is recorded and analyzed
- Data is visualized in a web interface
- Basic analyses are included in the standard package:
- Analysis of medium consumption
- Analysis of sub-processes
- Analysis of fault alerts - Advanced analysis options can be added at any time to continuously improve the efficiency of the machine.
Benefits
- Simple start-up
- No additional sensors needed
- Transparency of SYNCROMILL machining centers
- Makes machines highly efficient by continuously optimizing machine processes
Specifications
PROD DATA
PROD DATA records all components and the process steps are analyzed. Occurred messages and the tool usage of each component are displayed and provide transparency in the production data.
MACHINE STATE
MACHINE STATE provides an overview of your production. The machine status can be called up at any time, allowing workflows to be optimized.
ENERGY TRACKER
ENERGY TRACKER monitors media consumption and ensures early detection of production changes and leaks that might otherwise go undetected.
KPI ANALYZER
KPI ANALYZER provides information on the utilization of a machine in a defined period. The analysis provides insights into utilization and efficiency and identifies any bottlenecks or optimization potential.
ALARM ANALYZER
ALARM ANALYZER records all alarms and messages and identifies the main messages. Actual machine problems can thus be identified.
DATA XPLORER
DATA XPLORER allows manual analysis of all recorded data. Any questions can thus be clarified independently.
PROGRAM HISTORY
PROGRAM HISTORY automatically records every NC program change. The possibility of analysis and tracking provides more transparency and control.
G-CODE ANALYZER
G-CODE ANALYZER analyzes the G-code of all components. Optimization potential is suggested to effectively reduce cycle time.
THERMO STABILITY
THERMO STABILITY detects the constant temperature range for efficient production. This saves time and reduces scrap due to a shorter warm-up phase.
TOOL PERFORMANCE
TOOL PERFORMANCE analyzes tool wear. You can determine the condition when replacing tools or compare wear among tools of the same type.
LOGBOOK
LOGBOOK logs component changes of motors, spindles and ball screws. In addition, every machine crash is recorded, including the program run.
FINGERPRINT
Test runs generate the specific machine performance indicator. This allows you to detect changes over time and check successful installation after component replacement.
INDIVIDUAL ANALYTICS
Individual analyses of machine data can be created on request.
CYBERNETICS ANALYZE is configured in accordance with the customer’s specific requirements.
We define the resulting technical data in collaboration with the customer.
Contact request
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