HIGHEST DEGREE OF AUTOMATION
Fill develops and builds fully automatic systems for the
production of various formwork elements, such as formwork frames, formwork panels, ceiling supports, and scaffolding components for the construction supply industry.
All the necessary process steps - from cutting to length,
machining through to welding, grinding and assembling -
can be mapped in these systems.
The handling systems, including process control software, and the connection to storage systems also come from Fill.
WELDING SYSTEM FOR FORMWORK FRAMES
Efficient, precise, fully automatic
The pre-processed aluminum profiles are conveyed into the system, measured and fed to the welding station.
While a robot inserts all the individual parts of the formwork frame into the device, two welding robots carry out their tasks on the other side of the turntable.
One robot removes the finished frames, then the weld seams are checked and reworked manually if necessary.
The inspected frames are stacked on pallets.
GRINDING SYSTEM FOR FORMWORK FRAMES
Flexible solutions for individual tasks
The finished stacks of welded formwork frames are transported into the system, separated by robots and aligned on a straightening table.
Four 3-axis grinding units grind and brush the weld seams at the corners before a robot transports the formwork frames to the surface grinding station for further processing.
After a visual inspection, the formwork frames can be reworked manually if necessary. Another robot then removes the frames and stacks them on two rotary tables.
PANEL ASSEMBLY FOR FORMWORK FRAMES
Maximum precision and reliability
The formwork frames and formwork panels are placed manually in the loading/unloading area on the rotary table system, centered in relation to each other and clamped.
The formwork frames rotate into the first station for drilling and riveting the formwork panel to the frame. A linear gantry with mounted drilling and riveting unit drills the required holes in both components and rivets the panel to the formwork frame.
The frames rotate into the second station to seal the joint. A further handling unit with mounted dosing technology now automatically seals the gap between the formwork frame and the formwork panel. The advance gap measurement using a camera ensures optimum dosing of the sealing material.
The operator then removes any excess material and removes the finished formwork frames in the loading/unloading area.
PRODUCTION SYSTEM FOR CEILING SUPPORTS
Highest quality & performance
The insertion and upright tubes are produced in parallel on
two separate lines.
A robot unstacks the pipes from the transport containers. The individual processing steps - such as shrinking, thread rolling, welding on the base and cover plates, etc. - are carried out in separate stations. The pipes are transported to the next station using a cycle system.
After assembly, the finished individual tubes are completed
with various components such as nuts and locking brackets
and stacked in layers.
PRODUCTION SYSTEM FOR FORMWORK PANELS
Intelligent use of synergies
The SPEEDLINER high-performance thin-cutting band saws combine maximum precision and performance when cutting top and middle layers.
Fill's laying systems ensure the reliable pre-configuration of large and small-format formwork panels for the press.
Versions with rod middle layers and frames can be produced automatically using automatic nailing machines.
SPEEDFILLER repair systems detect defects on formwork panels and repair them fully automatically.
As a special machine manufacturer with decades of experience, we also have extensive know-how in the production of formwork beams.
FILL CYBERNETICS
FILL CYBERNETICS products are an essential feature of Fill’s machines and systems. They cover the entire bandwidth of required solutions – from the monitoring of complex individual operations and seamless component traceability, through to automated system optimization by means of artificial intelligence (AI).
Not only standard solutions, but also customer-specific and platform-independent dashboards, provide an optimum overview and enable detailed analyses of production and machines. This guarantees high availability and increases your productivity.
FILL SERVICE
The FILL SERVICE PLATFORM is a professional and efficient tool that supports the continuous workflow and enhances roductivity. It offers digital service 24 hours a day.
All the relevant information for all Fill systems, e.g. service cases, documents, contacts, system documentation, and much more, can be called up via the platform. Service notifications can be viewed in real time. Furthermore, a complete service history is available.
Use of innovative technologies and many years of experience in specialist machine engineering make Fill a competent and reliable partner. Together with world-leading manufacturers and partners, Fill continuously develops concepts and solutions for today's and tomorrow's requirements for highly efficient machining systems.
If you are seeking the best solution, shape your future with Fill.
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