The flexible machining system.
The constant change in automotive industry requires flexible turnkey complete systems. Efficient production is becoming increasingly important. The major challenge here is to combine a large number of the processes and methods involved in a single system.
Extensive process expertise - from the foundry to machining and assembly technology - characterizes Fill's complete turnkey systems. Specially designed for Gigacast and Megacast components, the flexible GIGACAST machining system solves the most complex requirements.
Universal, space-saving & efficient
Fill offers the most efficient SYNCROMILL machining systems for the respective process, with ideal clamping and tooling concepts and specifically tailored automation components.
For optimum yield, we use highly flexible, driverless transport systems as well as robot or portal solutions. Retooling for the implementation of future components is already taken into account in the system concept.
Flexible and robust
State-of-the-art deburring and grinding systems guarantee fast and thorough processing of large-volume aluminum components - even for complex geometries. Adaptable tools and programs for a wide range of component sizes and shapes offer you maximum flexibility. Our solutions are robust and durable, making them perfect for continuous use in demanding production environments.
Structural components and battery trays frequently have to be equipped with the widest variety of fasteners and add-on parts. To ensure a reliable, quick solution of these tasks, we collaborate with all the renowned manufacturers of connecting elements.
Maximum accuracy and efficiency
Our customized friction stir welding systems enable high-precision welding of aluminum, magnesium and other materials. Designed for use in the automotive and aerospace industries as well as in the field of electromobility, SYNCROWELD welding systems produce the highest quality with perfect weld seams without filler materials, ensuring maximum strength and reliability.
Quality inspection is a key component of a production system. Depending on customer requirements, both an optical inspection and a leak test can be carried out. Brushing and deburring establishes technical cleanliness. These important process steps make the workpiece ready to install. The quality inspection is completed with the final measurement.
Flexible solutions for manipulation tasks
Standardized systems as well as special solutions are employed in the automation of production systems. This combination guarantees flexible solutions for virtually every manipulation task. High speeds, precise positioning, product-specific gripping devices, and an ingenious master control system make Fill systems so efficient.
Digitization & Service
The digital applications from FILL CYBERNETICS for a wide range of production and system requirements store all relevant machine parameters of a SYNCROMILL machine or a Fill system. This allows both the condition and the efficiency of the machines and processes for production, maintenance and planning to be continuously analyzed, which in turn leads to a continuous increase in production quality and efficiency.
The FILL SERVICE PLATFORM offers a digital service to continuously support the workflow and productivity. All relevant information on Fill machines and systems can be called up 24 hours a day.
If you are seeking the best solution, shape your future with Fill.
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