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< back AEROSPACE / COMPOSITES / NON DESTRUCTIVE INSPECTION / ULTRASONIC
Offline programming of 3D components

ULTRASONIC INSPECTION DUAL ROBOT

YOUR ADVANTAGES

  • Stäubli TX200L robot kinematics IP67/65
  • Precise X-axes for wet operation
  • Standard Sinumerik 840D sl CNC system
  • TCP online calibration for increased precision
  • Product-specific test space thanks to modular design
  • Simple programming of 2D component contours
  • Offline programming system for complex 3D components
  • Integrated collision protection
  • Active tools for components with tight radii
  • Synchronized or separate operation in 3 operating ranges

THE PRINCIPLE

Two electronically coupled, Stäubli CNC robots move the inspection heads along a 3D path calculated by a post-processor.

 

The components are inspected using high dynamic through-transmission technology or phased-array contact technology.

 

Interfaces to popular CAD systems (CATIA V5, STEP, IGES) enable time-saving and cost-effective creation of complex inspection programs.

 

All workflows are controlled and synchronized by FILL STUDIO, a high-performance program system.

 

The inspection results are output via standard interfaces and in a defined format. They are evaluated using the Airbus product, ULTIS®.

TECHNICAL DATA

Machine data
Number of NC axes14, optional additional axes for active tools
Test space (length) (mm)6,500 basic, optional longer X-axes
Test space robotsStäubli TX200L
Max. inspection speed (m/s)2.0
Max. acceleration (m/s²)1.5
Positioning accuracy in TCP (mm)0.35 with laser calibration; < 0.15 with optional external encoders
CNC controllerSIEMENS Sinumerik 840D sl
Ultrasound systemFORCE P-Scan, others on request
OptionsSimulation system (Digital Twin)
Increased positioning accuracy with external encoders on robot axes
Automatic tool changer
Phased-array roller testing system requiring little water
Phased-array stringer testing system
Through-transmission inspection with squirter technology
Composite testing fork for through-transmission
Active tool for components with tight radii
Turntable for circular or conical components
Water circulation system, optionally for osmosis operation
Test space enlargement with extended axis 4 made of CFRP on request
Multi-modality extendable for X-ray, Air coupled-UT, Robo-CT, CMM

Specifications subject to change